Customer

Jonas Farben GmbH

Construction site

Wülfrath

Industry

Production of paints and varnishes

Client

Jonas Farben GmbH

Order value

545.000,00€

Customer requirement

Modernization of the entire control and drive technology on a 6-line filling line, line by line for colors during ongoing operation.

Scope of services

• Replacement of 6 FM 357s with the CPU 1516TF from Siemens
• Replacement of 24 type S600 servo controllers with the type S700 from Kollmorgen
• Replacing the existing Profibus with the current Profinet system
• Delivery and assembly of all required items
• Replace the conventional safety controller with a failsafe controller including safe communication

– Renewal of power supply at Hermsdorf plant – We implemented an extensive modernization project at the Hermsdorf can plant for our customer Ball Packaging Europe GmbH.
The plant’s power supply had to be completely renewed – during ongoing operations.

Background

We have been the electrotechnical system partner of Ball Packaging Europe GmbH, which has a broad presence in Europe, for many years.

Task

KSV’s task in this exciting project included the comprehensive renewal of the protection technology as well as the complete retrofit of the medium and low voltage technology.
The existing switchgear was completely overhauled and replaced with new switchgear, with a Vamocon switchgear being used on the low-voltage side and a Siemens 8DJH on the medium-voltage side.
In addition, a control cabinet was replaced or modernized and new control technology for monitoring and controlling the plant’s energy supply was implemented.

We ensure maximum plant productivity, regardless of the industry.
For Stabilus AG in Koblenz, a leading component manufacturer in the automotive supply industry, we control individual machines and link them together to form an integrated production process.

Background

As the world market leader for gas springs and hydraulic vibration dampers, Stabilus has been demonstrating its expertise in kinematics for decades: in the automotive industry, in the furniture sector, in home and building technology and also in medical products and rehabilitation technology.

Task

Stabilus offers the highest quality and develops and builds all key production technologies and machines as in-house designs at its main plant in Koblenz.
This guarantees a globally uniform standard.
KSV has been an integrated partner for Stabilus’ production equipment design for many years.
We supply control technology, automation solutions and comprehensive process support – from PLC-based basic control to complete process control technology

Energy management always has a holistic approach, consisting of planning, construction, installation, commissioning and maintenance – this is exactly how we work at KSV.
We have convinced the WDR in Cologne, among others, of this and were responsible for the renewal of the energy systems there.

Background

WDR is one of the leading radio and TV broadcasters in the ARD network.
Broadcasting operations run around the clock – it is clear that maximum security in the energy supply has the highest priority.

Task

KSV Koblenz planned and installed a TSK-tested low-voltage main distribution board at the WDR headquarters in Cologne.
The decisive aspect here was reliability – true to the motto “Always on air”!

Customer

Ahrtal-Werke

Construction site

Bad Neuenahr

Industry

Provider

Client

Ahrtal-Werke

Order value

12.000.000 €

Customer requirement

Construction of a new combined heat and power plant to generate heat for the district heating network in Bad Neuenahr, as well as generating electricity via 2 natural gas generators as a by-product.

Technical details

• 2 Medium-voltage switchgear in primary and secondary versions
• 2 transformers with 1.6 MW each Busbar mounting between transformer and NSAV
• Delivery and installation NSAV 2,500 ampere
• Supply and installation Auxiliary power supply, designed as 400VAC and 60VDC
• Low-voltage sub-distribution board for the
• Building installation
• General building installation, lighting with safety function, expansion of cable support systems and cable routes

– New construction of the Koblenz Municipal Area Computing Center (KGRZ) – Together with the local electrical installation company Elektro Thomas, we planned and supplied the entire energy supply for the new construction of the Koblenz Municipal Area Computing Center (KGRZ).
From the medium-voltage switchgear to the sub-distribution board – everything from a single source.
A strong focus was placed on the high availability of the power supply, which is extremely important for data centers.

Background

The Kommunale Gebietsrechenzentrum – KGRZ – is the IT service provider of the Koblenz city administration and is therefore an extremely important contact partner for ensuring the smooth and reliable running of all IT-supported municipal activities and is jointly responsible for the implementation of IT projects in the Koblenz city administration.

Task

KSV had the task of designing and implementing the power supply for the data center.
For this purpose, we designed the complete medium-voltage supply and implemented it up to the commissioning of the required Siemens 8DJH medium-voltage switchgear and the two transformer stations.
We also designed and manufactured the necessary low-voltage main distribution boards, installation distribution boards and sub-distribution boards.
These distributions were then installed by our client, the local electrical installation company Elektro Thomas.

– Control and grid connection of a gas turbine – We have taken over the control and grid connection of a new gas turbine for our customer ContiTech in Northeim.
As a central component of the energy supply for the Northeim plant, the gas turbine is an important node for achieving high availability of the plant while at the same time optimizing costs through active load management.
Thanks to the efforts of our experts, this goal was successfully achieved.

Background

As one of the global innovation and technology leaders for rubber and plastic products, ContiTech always strives to use cutting-edge technologies.
ContiTech consistently focuses on close proximity to its customers and is on site for its customers in 26 countries with production facilities, research and development departments and sales organizations.

Task

In detail, this project involved realizing the power cabling and the concept for the control system of the new gas turbine including the associated boiler house.
the associated boiler house.
In addition, KSV supplied the control cabinets required for the gas turbine control system and we also implemented the programming of the PLC control system.
A load management and load shedding system was connected to this control system and implemented on top for the plant as a whole, thanks to which ContiTech can now actively prevent load peaks in the 20kW network from being exceeded.

– Renewal of the entire medium-voltage technology – Our end customer Santander Bank, Mönchengladbach, is proof of our cross-sector expertise.
We have renewed the entire power supply for the bank at low and medium voltage level, including all substations.
including all substations.
Thanks to KSV, the bank’s operations will continue to run reliably and smoothly in the future.

Background

Santander Consumer Bank AG is the German subsidiary of the Spanish Banco Santander S.A..
With over 100 million customers and a presence in more than 40 countries, the Santander Group is one of the largest banks in the world and offers products for private and corporate customers in Germany.
True to the company motto – Holistic and needs-oriented.

Task

In this exciting project, the bank’s entire energy supply was renewed, from the medium voltage to the sub-distribution board.
KSV designed, installed and commissioned the required Driescher medium-voltage switchgear and the associated transformers.
These medium-voltage components were installed in a prefabricated concrete building, which was also designed and supplied by KSV as part of the project.
In the low-voltage area, we were responsible for the planning and production of the Vamocon low-voltage main distribution board and all sub-distribution boards, which were then installed by the general contractor for the overall electrical engineering contract.

Heidelberger Druckmaschinen AG has entrusted KSV with the renewal of the power supply for the Print Media Academy.
Here, too, the entire power supply line from the medium voltage to the sub-distribution at low-voltage level was completely modernized.
Thanks to KSV, the Print Media Academy (PMA) can continue to be used as a “free space for ideas” and for exciting events and congresses in the future.

Background

The Print Media Academy (PMA) is a great address for events, congresses and seminars in the Rhine-Neckar region.
The architecture of the building with glass fronts over twelve floors is open and transparent and with various lighting design options, the PMA also offers opportunities for an impressive atmosphere in the evening.
And thanks to its flexible room layout, it can accommodate events of all sizes.

Task

As part of this project, KSV’s experts replaced the old medium-voltage switchgear with a new version, a SIEMENS 8DJH, and also installed and commissioned a 630 kVA emergency power generator.
The scope of the project also included the complete conversion of the low-voltage main distribution board.
This project at the PMA shows once again that KSV is the competent partner for the entire energy supply of your infrastructure and buildings.
And also masters this topic – from the beginning to the final commissioning.